Mittal Group (India)
Transforming Factory Operations with Industrial IoT and Real-Time Analytics
How we built a complete Industrial IoT solution enabling real-time production monitoring, data-driven optimization, and profitability analysis for manufacturing operations.
Quick Facts
The Manufacturing Visibility Gap
Mittal Group, a manufacturing company in India, faced critical challenges in understanding their production operations. Without real-time visibility into production metrics, equipment status, and profitability analysis, management struggled to make data-driven decisions and optimize factory performance.
No Real-Time Visibility
Production data was collected manually or not at all, preventing real-time monitoring and rapid response to issues.
Profitability Blind Spots
Without data-driven insights, understanding product profitability and optimizing production efficiency was guesswork.
Equipment Monitoring Gaps
No automated tracking of equipment performance, leading to unexpected downtime and reactive maintenance.
Manual Data Collection
Labor-intensive manual processes for gathering production data resulted in delays and inaccuracies.
A Complete Industrial IoT Solution
IOanyT delivered a comprehensive Industrial IoT (IIoT) solution for Mittal Group spanning custom hardware design, sensor integration, firmware development, AWS cloud infrastructure, and Tableau analytics dashboards. We built the complete stack from factory floor sensors to executive dashboards.
Solution Components
Custom IoT Hardware
Designed and deployed custom sensor hardware for production line monitoring with industrial-grade reliability.
Firmware Development
Built custom embedded firmware for data collection, processing, and transmission from factory floor to cloud.
AWS Cloud Infrastructure
Scalable cloud architecture for data ingestion, storage, processing, and real-time analytics.
Tableau Dashboards
Interactive analytics dashboards providing real-time production insights and profitability analysis.
Real-Time Monitoring
Live visibility into production metrics, equipment status, and operational performance.
Management Training
Comprehensive training for management team on using analytics dashboards for decision-making.
Enabling Data-Driven Manufacturing Operations
Technical Achievements
- Complete hardware-to-cloud IoT solution
- Custom sensor hardware and firmware
- AWS cloud infrastructure for scalability
- Real-time Tableau analytics dashboards
- Management team training and enablement
Business Impact
- Real-time production visibility
- Data-driven profitability analysis
- Optimized production efficiency
- Proactive equipment maintenance
- Industry 4.0 transformation
"IOanyT delivered a complete Industrial IoT solution that transformed our manufacturing operations. From custom hardware to cloud analytics, they provided end-to-end expertise that enabled real-time visibility and data-driven decision-making across our production lines."
— Mittal Group Operations Team
Technical Excellence in Industrial IoT
This project demonstrates IOanyT's full-stack Industrial IoT capabilities, from hardware design to cloud analytics.
Hardware & Firmware Expertise
Custom sensor hardware design and embedded firmware development for industrial manufacturing environments.
Cloud Infrastructure
Scalable AWS architecture for ingesting, processing, and analyzing high-volume production data in real-time.
Analytics & Visualization
Tableau dashboards providing actionable insights for production optimization and profitability analysis.
Industry 4.0 Implementation
Complete digital transformation of traditional manufacturing operations with modern IoT and analytics.
Ready for Similar Results?
Let's discuss how we can help you achieve your technical goals.
Book Discovery CallNo commitment required